OEM & Custom Thermoforming
Engineered from Concept to Clean-Room Production.
Turn proprietary food packaging concepts into scalable reality. Raytek combines in-house CNC tooling, rapid 7-14 day prototyping, and 30,000m² of Class 100K clean-room manufacturing for US and global food service enterprises.7-14 Days
Rapid Tooling & Samples
Class 100K
Dust-Free Clean Rooms
20+ Lines
Automated Thermoformers
BRCGS & FDA
Food-Contact Certified
The Manufacturing Journey
End-to-End Custom Tooling & Delivery
From the initial CAD napkin sketch to containerized sea freight arriving at your distribution center.
Engineering & CAD Design
Collaborative DFM (Design for Manufacturing) review. We optimize wall thickness, stacking geometry, lid closure snaps, and volume distribution.
7-14 Day Rapid Prototyping
Precision CNC machining of prototype aluminum tooling. We produce physical thermoformed samples for fit, drop, and thermal testing.
Multi-Cavity Production Tooling
Fabrication of hardened beryllium-copper or aluminum multi-cavity production molds equipped with integrated water-cooling channels.
Class 100K Clean-Room Production
High-speed automated thermoforming lines with inline optical inspection, automated stacking, and automated robotic packing.
Audited QC & Compliance Testing
Batch-traceable testing for dimension tolerance (±0.2mm), top-load crush strength, lid seal integrity, and food-contact compliance.
Global Export & FCL Logistics
Heavy-duty export corrugated packing, ISPM-15 heat-treated pallets, container moisture control, and full US customs documentation.
Polymer Formulation
Engineered Resin & Barrier Capabilities
We extrude and thermoform across all primary food-grade polymers to match your specific thermal, barrier, and optical requirements.
Polypropylene (PP)
Microwave Safe (-20°C to 120°C) • Hot Fill • Crack Resistant
Ideal Applications:
Prepared meal prep containers, soup bowls, takeaway bento bases, heat-sealable deli trays.
Virgin PET & PCR rPET
Optical Clarity • High Rigidity • Up to 100% Recycled Content
Ideal Applications:
Produce clamshells, salad bowls, bakery cake domes, cold grab-and-go deli packaging.
Multi-Layer EVOH High Barrier
Ultra-Low OTR • MAP Sealing Ready • Shelf-Life Extension
Ideal Applications:
Fresh meat, poultry, seafood supermarket trays, and modified atmosphere packaging (MAP).
Oriented Polystyrene (OPS)
Superior Anti-Fog Clarity • Lightweight • Low Temperature Stable
Ideal Applications:
Refrigerated sushi covers, deli showcase lids, cold dessert displays.
Technical Sourcing
OEM & Custom Tooling FAQs
Answers to common engineering, mold fabrication, and qualification questions for enterprise brand owners.
Share your target food product, target dimensions/volume, material requirements (e.g. PP, PET, EVOH barrier), sealing type, estimated annual volume, and 2D/3D CAD files or physical reference samples if available.
For custom formats, tooling, prototyping and scalable production programs.
Start Your Custom Packaging Project Today
Send us your 2D/3D CAD files or physical sample dimensions. Our engineering team will review your application and recommend an optimal thermoforming direction.
A packaging specialist will review your request and respond as soon as possible.